To convert the alphanumeric brush location tags to a numeric value that corresponds to the Modbus outputs, use the following schema: From smallest to largest: 1A, 2A, 3A,…, 1B, 2B, 3B,…, 1C, 2C, 3C, etc.

Note

The Brush Condition Monitoring System should be configured as a slave device.

Refer to this table when programming the Modbus output on your Brush Condition Monitoring System:

Brush

Name

Value Type

Value Unit

Register Type

Address (Base 0)

Physical Address (Base 0)

Supported Functions

0–229

Sensor Low Batt

Boolean

Flag

Discrete Input

10000–10229

0x000–0x0E5

0x02 Read Discrete Input

0–229

Sensor Malfunction

Boolean

Flag

Discrete Input

10230–10459

0x0E6–0x1CB

0x02 Read Discrete Input

0–229

Replace Brush Now (Critical)

Boolean

Flag

Discrete Input

10460–10659

0x1CC–0x2B1

0x02 Read Discrete Input

0–229

Replace Brush Soon (Alert)

Boolean

Flag

Discrete Input

10690–10919

0x2B2–0x397

0x02 Read Discrete Input

0–229

High Vibration Warning

Boolean

Flag

Discrete Input

10920–11149

0x398–0x47D

0x02 Read Discrete Input

0–229

Sensor Sample Old

Boolean

Flag

Discrete Input

11150–11379

0x47E–0x563

0x02 Read Discrete Input

0–229

Temperature Critical

Boolean

Flag

Discrete Input

11380–11609

0x564–0x649

0x02 Read Discrete Input

0–229

Length Error

Boolean

Flag

Discrete Input

11610–11839

0x64A–0x72F

0x02 Read Discrete Input

0–229

Brush Length

Short

% Remaining

Input Register

30000–30229

0x000–0x0E5

0x04 Read Input Register

0–229

Pk-to-Pk Displacement

Word

0.001 mils

Input Register

30230–30459

0x0E6–0x1CB

0x04 Read Input Register

0–229

Temperature

Short

Degrees C

Input Register

30460–30689

0x1CC–0x2B1

0x04 Read Input Register

N/A

System Status

Word

Bitfield: b0 : Hibernation Mode (1 - Enabled, 0 - Disabled) b1-15: RFU

Input Register

30920

0x398

0x04 Read Input Register

N/A

System Time

Word

POSIX time (LSB - MSB)

Input Register

30921–30922

0x399–0x39A

0x04 Read Input Register

N/A

Short Brush Count

Word

Number of brushes that must be replaced immediately

Input Register

30923

0x39B

0x04 Read Input Register

N/A

Near-Short Brush Count

Word

Number of brushes that will need replacement soon

Input Register

30924

0x39C

0x04 Read Input Register

N/A

High Vibration Brush Count

Word

Number of sensors reporting high vibration

Input Register

30925

0x39D

0x04 Read Input Register

N/A

Sensor Error Count

Word

Number of sensors reporting errors

Input Register

30926

0x39E

0x04 Read Input Register

N/A

Low Battery Total

Word

Number of sensors reporting low battery

Input Register

30927

0x39F

0x04 Read Input Register

0–229

Battery Voltage

Word

Millivolts (mV)

Input Register

30928–31157

0x3A0–0x485

0x04 Read Input Register

0–229

RSSI Value

Word

Decibel milliwatts (dBm)

Input Register

31158–31387

0x486–0x56B

0x04 Read Input Register

0–229

BHS MAC address (lo byte, little-endian)

Word

N/A

Input Register

31388–31617

0x56C–0x651

0x04 Read Input Register

0–229

BHS MAC address (mid byte, little endian)

Word

N/A

Input Register

31618–31847

0x652–0x737

0x04 Read Input Register

0–229

BHS MAC address (hi byte, little-endian)

Word

N/A

Input Register

31848–32077

0x738–0x81D

0x04 Read Input Register

0–229

SensorError Register with Sensor Error Flags

Word

N/A

Input Register

32078–32307

0x81E–0x903

0x04 Read Input Register

N/A

Old Samples Count

Word

Number of sensors reporting old samples

Input Register

32308

0x904

0x04 Read Input Register

N/A

Temperature Critical Count

Word

Number of sensors reporting critical temperature

Input Register

32309

0x905

0x04 Read Input Register

N/A

Length Error Count

Word

Number of sensors reporting brush length errors

Input Register

32310

0x906

0x04 Read Input Register

Entering a Static IP Address

  1. Plug the USB keyboard into the BCM system.

  2. Press Alt+F2 to pull up the Application Finder.

    Application_Finder.png
  3. Click on the green arrow that is pointed down to display the window of options.

    Application_Finder_-_Expanded.png
  4. Scroll down, select Network Connections, and click Launch.

    Network_Connections_-_Selected.png
  5. Double-click Wired Connection 1.

    Wired_Connection_1.png
  6. Select the IPv4 Settings tab.

    IPV4_Settings_-_DHCP.png
  7. Under the Method drop-down, select Manual to change IP configuration settings to static.

    IPV4_Settings_-_Manual.png
  8. Click Add.

    Enter_IP_Address.png
  9. Enter the desired addressing information, and click Save when you are finished.

    Enter_IP_Address_-_Completed.png

Locating the MAC Addresses

  1. Connect a USB keyboard to the BCM system.

  2. From the BCM Application Home Screen, press CONFIG in the upper-right corner.

    Controller_Navigation2.png
  3. At the bottom of the Configuration screen, press Advanced Configuration. When prompted, enter the administrative password.

    locating-mac-address_3.50.png
  4. In the lower-right corner of the Advanced Configuration screen, press Set System Time.

    Set System Time_3.50.png
  5. From the Data & Time screen, press the back button in the upper-left corner.

    locating-mac-address-4-2058.png
  6. From the All Settings menu, select Network.

    locating-mac-address-5_3.50.png
  7. The MAC addresses will be listed as “Hardware Address” under each “Ethernet” option in the list on the left hand side.

    locating-mac-address-6-2058.png
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