To convert the alphanumeric brush location tags to a numeric value that corresponds to the Modbus outputs, use the following schema: From smallest to largest: 1A, 2A, 3A,…, 1B, 2B, 3B,…, 1C, 2C, 3C, etc.
Note
The Brush Condition Monitoring System should be configured as a slave device.
Refer to this table when programming the Modbus output on your Brush Condition Monitoring System:
Brush |
Name |
Value Type |
Value Unit |
Register Type |
Address (Base 0) |
Physical Address (Base 0) |
Supported Functions |
---|---|---|---|---|---|---|---|
0–229 |
Sensor Low Batt |
Boolean |
Flag |
Discrete Input |
10000–10229 |
0x000–0x0E5 |
0x02 Read Discrete Input |
0–229 |
Sensor Malfunction |
Boolean |
Flag |
Discrete Input |
10230–10459 |
0x0E6–0x1CB |
0x02 Read Discrete Input |
0–229 |
Replace Brush Now (Critical) |
Boolean |
Flag |
Discrete Input |
10460–10659 |
0x1CC–0x2B1 |
0x02 Read Discrete Input |
0–229 |
Replace Brush Soon (Alert) |
Boolean |
Flag |
Discrete Input |
10690–10919 |
0x2B2–0x397 |
0x02 Read Discrete Input |
0–229 |
High Vibration Warning |
Boolean |
Flag |
Discrete Input |
10920–11149 |
0x398–0x47D |
0x02 Read Discrete Input |
0–229 |
Sensor Sample Old |
Boolean |
Flag |
Discrete Input |
11150–11379 |
0x47E–0x563 |
0x02 Read Discrete Input |
0–229 |
Temperature Critical |
Boolean |
Flag |
Discrete Input |
11380–11609 |
0x564–0x649 |
0x02 Read Discrete Input |
0–229 |
Length Error |
Boolean |
Flag |
Discrete Input |
11610–11839 |
0x64A–0x72F |
0x02 Read Discrete Input |
0–229 |
Brush Length |
Short |
% Remaining |
Input Register |
30000–30229 |
0x000–0x0E5 |
0x04 Read Input Register |
0–229 |
Pk-to-Pk Displacement |
Word |
0.001 mils |
Input Register |
30230–30459 |
0x0E6–0x1CB |
0x04 Read Input Register |
0–229 |
Temperature |
Short |
Degrees C |
Input Register |
30460–30689 |
0x1CC–0x2B1 |
0x04 Read Input Register |
N/A |
System Status |
Word |
Bitfield: b0 : Hibernation Mode (1 - Enabled, 0 - Disabled) b1-15: RFU |
Input Register |
30920 |
0x398 |
0x04 Read Input Register |
N/A |
System Time |
Word |
POSIX time (LSB - MSB) |
Input Register |
30921–30922 |
0x399–0x39A |
0x04 Read Input Register |
N/A |
Short Brush Count |
Word |
Number of brushes that must be replaced immediately |
Input Register |
30923 |
0x39B |
0x04 Read Input Register |
N/A |
Near-Short Brush Count |
Word |
Number of brushes that will need replacement soon |
Input Register |
30924 |
0x39C |
0x04 Read Input Register |
N/A |
High Vibration Brush Count |
Word |
Number of sensors reporting high vibration |
Input Register |
30925 |
0x39D |
0x04 Read Input Register |
N/A |
Sensor Error Count |
Word |
Number of sensors reporting errors |
Input Register |
30926 |
0x39E |
0x04 Read Input Register |
N/A |
Low Battery Total |
Word |
Number of sensors reporting low battery |
Input Register |
30927 |
0x39F |
0x04 Read Input Register |
0–229 |
Battery Voltage |
Word |
Millivolts (mV) |
Input Register |
30928–31157 |
0x3A0–0x485 |
0x04 Read Input Register |
0–229 |
RSSI Value |
Word |
Decibel milliwatts (dBm) |
Input Register |
31158–31387 |
0x486–0x56B |
0x04 Read Input Register |
0–229 |
BHS MAC address (lo byte, little-endian) |
Word |
N/A |
Input Register |
31388–31617 |
0x56C–0x651 |
0x04 Read Input Register |
0–229 |
BHS MAC address (mid byte, little endian) |
Word |
N/A |
Input Register |
31618–31847 |
0x652–0x737 |
0x04 Read Input Register |
0–229 |
BHS MAC address (hi byte, little-endian) |
Word |
N/A |
Input Register |
31848–32077 |
0x738–0x81D |
0x04 Read Input Register |
0–229 |
SensorError Register with Sensor Error Flags |
Word |
N/A |
Input Register |
32078–32307 |
0x81E–0x903 |
0x04 Read Input Register |
N/A |
Old Samples Count |
Word |
Number of sensors reporting old samples |
Input Register |
32308 |
0x904 |
0x04 Read Input Register |
N/A |
Temperature Critical Count |
Word |
Number of sensors reporting critical temperature |
Input Register |
32309 |
0x905 |
0x04 Read Input Register |
N/A |
Length Error Count |
Word |
Number of sensors reporting brush length errors |
Input Register |
32310 |
0x906 |
0x04 Read Input Register |
-
Plug the USB keyboard into the BCM system.
-
Press Alt+F2 to pull up the Application Finder.
-
Click on the green arrow that is pointed down to display the window of options.
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Scroll down, select Network Connections, and click Launch.
-
Double-click Wired Connection 1.
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Select the IPv4 Settings tab.
-
Under the Method drop-down, select Manual to change IP configuration settings to static.
-
Click Add.
-
Enter the desired addressing information, and click Save when you are finished.
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Connect a USB keyboard to the BCM system.
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From the BCM Application Home Screen, press CONFIG in the upper-right corner.
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At the bottom of the Configuration screen, press Advanced Configuration. When prompted, enter the administrative password.
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In the lower-right corner of the Advanced Configuration screen, press Set System Time.
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From the Data & Time screen, press the back button in the upper-left corner.
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From the All Settings menu, select Network.
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The MAC addresses will be listed as “Hardware Address” under each “Ethernet” option in the list on the left hand side.