This manual covers installing Cutsforth adapters, brush holders, and brushes. If these parts are replacing old parts, see the documentation that came with the old parts for how to remove them.

The sequence of modification, installation, and pre-operational inspection tests are optional and should be determined for the convenience of the site.

Components

The following parts are included in the Brush Holder installation package:

12 Adapters with cross-hole threads

EZDP-2016-Components-AdaptersWithThreads.png

12 Adapters without cross-hole threads

EZDP-2016-Components-AdaptersWithoutThreads.png

48 Cutsforth Brush Holders

EZDP-2016-Components-BrushHolder.png

48 Brush kits

EZDP-2016-Components-BrushKit-1.png

1 Brush changing key

EZDP-2016-Components-ChangingKey.png

1 Height setter

EZDP-2016-Components-HeightSetter.png

48 Holder mounts with T27IP Torx Plus Button Head Cap Screws 1/4-28 with Nl6 Nordlock washers

EZDP-2016-Components-Mounts.png

24 5/16-18 x 3.5 in Bolts and NL8 Nordlock washers 

EZDP-2016-Components-BoltNorlockWasher.png

Salvage these parts from the old equipment. These parts do not require removal from the generator:

1 Barrier

 

EZDP-2016-Components-Barrier.png

2 Yokes with hardware

 

EZDP-2016-Components-Yoke.png

3 Stud insulation sleeves

 

EZDP-2016-Components-InsulationSleeves.png

12 Spacers

 

EZDP-2016-Components-Spacers.png

Rigging Assembly Exploded View

This exploded view image is generator-specific and may vary by unit type.

EZDP-2016-ExplodedView.png

Part

Description

Quantity

Part

Description

Quantity

circle-a.png

Shaft with collector rings

1

circle-g.png

Barrier

1

circle-b.png

Studs

3

circle-h.png

Spacer 3

3

circle-c.png

Sleeves

3

circle-i.png

Yoke

1

circle-d.png

Spacer 1

3

circle-j.png

Spacer 2 (old adapter, set aside)

3

circle-e.png

Yoke

1

circle-k.png

Nuts

6

circle-f.png

Spacer 2 (old adapter, set aside)

6

circle-l.png

Power connection

1

Required Tools

These tools are required for installing the adapters and holder mounts:

  • 1/2 in Box end wrench

  • 5/32 in Hex wrench

  • Torque wrench with 1/2 in socket and 5/32 in Hex driver

  • T27IP Torx Plus driver

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