This manual describes the installation of the Cutsforth Shaft Grounding Assembly.
These parts are included in the Shaft Grounding Assembly installation package:
1 Shaft Grounding Assembly with Junction Box Part # EGSA-310 |
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2 Shaft grounding ropes Part # EGHK-205 |
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1 Weldless attachment arm assembly Part # EGSA-301 |
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1 Rope guide spacer (1/16" thick) |
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1 Custom drill bushing for weldless attachment arm elbow Part # EGSM-308 |
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1 Custom drill bit assembly (0.201" Dia) Part # EGSM-309 |
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[Optional] 1 Shaft Contact Assembly with Junction Box Part # EGSA-320 |
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1/2" hex wrench socket or IP40 Torx Plus bit
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1/4" hex key wrench
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3/16" hex key wrench
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5/32" hex key wrench
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5/16" hex key wrench
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Drill
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5/16"-18 tap
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Letter F drill bit
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Wire cutters
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Wire strippers
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Wire crimpers
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Tape, banding, and/or clamps
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Saw for cutting 1.25" diameter pipe
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Torque wrench (min torque required: 100 in-lbs, max torque required: 70 ft-lbs)
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Rope guide width: 1.25" (3.18 cm)
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Compatible with 3/4" flexible conduit
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Attachment Arm mounting bracket dimensions: 2.5" x 2.5" (6.4 cm x 6.4 cm)
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Maximum operating temperature of the Shaft Grounding Assembly: 300˚F (149˚C)
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Minimum shaft diameter: 5" (13 cm)
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The shaft must be fully coupled.
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The generator and turbine bearing caps in the load compartment must be fully installed.
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The condition of the shaft at the Shaft Grounding Assembly installation location must be documented by photo or video. If the shaft is still rotating, use a strobe to capture a video of the shaft condition. To facilitate a robust electrical contact for the shaft grounding system, make sure that the shaft surface is free of grooving, pitting, oxidation, and contamination.