A Southeast power generation plant faced a critical issue: melted brush health sensors and deformed springs on their turbine generator. The culprit? Water intrusion during a thunderstorm, which compromised brush-to-ring connections and triggered extreme temperature and vibration spikes. Read the full case study here.

Thanks to Cutsforth’s BCM system, the plant was able to:
✅ Detect anomalies in real-time
✅ Analyze historical data trends
✅ Pinpoint the root cause before catastrophic failure
By integrating BCM with InsightCM™, operators are able to gain remote access to brush health metrics like usable brush length, temperature, and vibration enabling condition-based maintenance instead of calendar-based routines.

Outcome:
The plant avoided forced outages and costly damage, proving BCM’s value in predictive maintenance and operational reliability.

BCM Benefits:
- Real-time alerts
- Historical analytics
- Reduced operating costs
- Improved safety and uptime

💡 Data-driven decisions = smarter maintenance.
Want to learn how BCM can protect your assets and boost reliability?
Chat with us today to explore how Cutsforth solutions can support your operations.