Related Products:

EMMK-101, EMMK-102, EMMK-103

Related Documents:

ISCM-0380, ISCM-0385

Type:

Operation

Keywords/Labels:

harmonic cursors, sideband cursors, add viewers, change viewers, remove viewers, stacking charges, default units, keyboard shortcuts

Summary:

This article explains how to configure and user viewers to analyze data from sensors and trends in features calculated from sensor data.

Viewers

Viewers contain charts in which you analyze data from sensors as well as trends in features calculated from sensor data.

For example, Waveform is sensor data of acceleration values from an accelerometer, and the RMS value is a feature for which you can calculate trends from the waveform. The workspace provides viewers for both waveform and trend data.

  • Trend viewer—Displays trends in features over time. The workspace always contains a single Trend viewer in the top row.

  • Sensor data viewers—Display raw sensor data as waveforms, spectrums, orbits, and other sensor data types. The workspace can contain as many or as few sensor data viewers as you want.

Relationship Between Feature Trends and Sensor Data

Note

The peak may not be a point represented on the graph because it may fall between two recorded points.

The callout numbers on the following workspace show the relationship between sensor data and trends.

loc_psd_data_relationship.png
callout_1.gif

Feature trend values—Represent the feature values from acquisitions over time.

callout_2.gif

Cursor within trend curve—Controls which data set appears in sensor data viewers.

callout_3.gif

Sensor data—Represents the data set where the Trend viewer cursor lies.

Adding Harmonic and Sideband Cursors to Viewers

Ensure you are on the Data Viewer page by clicking the Data Viewer button.

You can enable harmonic or sideband cursor indicators in spectrum viewers. Harmonic and sideband cursors are particularly useful in analyzing and diagnosing spectrums.

To add harmonic or sideband cursors to a viewer, click the Cursor button on the viewer toolbar and select Harmonic or Sideband, then click the point on the chart where you want to place the cursor.

You can reposition the cursors by double-clicking another point on the chart, or by single-clicking the sideband or harmonic you want to select.

The pull-down menu for the Cursor button (noloc_env_cursor.png) on the viewer toolbar contains the following options.

  1. Normal—Displays only the fundamental cursor in the viewer.

  2. Harmonic—Displays cursors to the right of the fundamental cursor at fixed intervals that are integer multiples of the x-axis value of the fundamental cursor. For example, when the fundamental cursor is at 100 Hz, the first harmonic cursor will be at 200 Hz, the second at 300 Hz, the third at 400 Hz, and so on.

  3. Sideband—Displays cursors at fixed intervals on the left and on the right side of the fundamental cursor.

  4. Change the number of harmonic and sideband cursors.

    1. To change the number of cursor lines that display when you enable the harmonic or sideband cursor, click the Settings button on one of the viewer toolbars and select Viewer Settings .

    2. Specify the numbers you want in the resulting dialog box.

    3. Click OK.

Adding, Changing, and Removing Viewers

Customize the workspace by adding, removing, or changing the types of viewers in the workspace.

If you create a layout you want to reuse, you can save that layout and restore it later. When you exit the Data Viewer page or switch modes, the workspace does not preserve your changes to the layout unless you save the layout.

Complete the following steps to add a new viewer to the workspace.

  1. Click the Data Viewer (noloc_env_dataviewer.png) button.

  2. Click the Layout menu in the top right-hand corner of the Data workspace.

  3. Click New Row to add an empty row to the bottom of the workspace.

  4. Click Add Chart and choose which row you want to add your viewer to. The Data Viewer page adds an empty area at the row you selected. The Trend viewer is always the left-most viewer in the top row.

  5. Change the type and size of a viewer.

    • Viewer Type—Click the Layout menu in the toolbar for any viewer except the Trend viewer and select Chart type > Type.

      Note

      You cannot change the Trend viewer to a different viewer type.

    • Size—Hover over and drag the separating bars around any area, including the asset tree and properties pane.

  6. Remove rows and charts.

    • To remove any viewer except the Trend viewer, click the Layout menu on the viewer toolbar and select Remove this chart.

    • To remove an entire row of viewers, click the Layout menu on a viewer toolbar and select Remove entire row.

      Note

      The Trend viewer is always visible, and you cannot remove it from the workspace.

Stacking Charts in the Same Viewer

Stack multiple charts in the same viewer.

Some viewers can display plots in separate, stacked charts within the same viewer. Complete the following steps to stack multiple charts in the same viewer.

  1. Click the Data Viewer (noloc_env_dataviewer.png) button.

  2. In the asset tree, <Ctrl-click> or <Shift-click> multiple features to load them in the viewers.

  3. Click the Stacked Charts (noloc_env_stacked_charts.png) button on the viewer toolbar.

  4. Click the Normalize Y-Axis Scales button on the viewer toolbar to give each separate chart the same y-axis values.

Modifying Default Units and Scaling for Data

  1. Click the Navigation menu (noloc_env_navmenu.png) and select Options.

  2. In the resulting dialog box, select Units and Scaling under the Data Viewer section in the navigation pane.

  3. You can do the following.

    • Change the units to integrate and differentiate.

    • Specify the default value for Single Integration Cutoff and Double Integration Cutoff.

    • Change the acceleration, velocity, and displacement scaling for Spectrum, Full Spectrum, and Waterfall viewers.

Viewer Types

The following table lists the types of viewers you can add to the Data Viewer workspace, the sensors they support, and requirements for configuring the assets to which the sensors are mapped.

Viewer

Use Case

How to Use

Supported Sensors

Auto-Correlated Spectrum

Display the measure of how similar a spectrum signal is to itself with a time lag. Find repeating patterns in the signal.

Move the cursor along a trend curve to update this viewer with the spectrum measurement at different times.

Vibration sensors that acquire waveform data, such as acceleration.

Auto-Correlated Waveform

Display the measure of how similar a waveform signal is to itself with a time lag. Find repeating patterns in the signal.

Move the cursor along a trend curve to update this viewer so it displays the measurement at different times.

Vibration sensors that acquire waveform data, such as acceleration.

Bode1

Contains two charts that display the phase measurement and the amplitude response.

The data group to which these sensors are assigned must specify a tachometer as the speed reference. Configure the Speed Reference for the asset on the Properties tab of the Asset Configuration page.

Sensors with both 1x Phase and 1x Magnitude or 2x Phase and 2x Magnitude features.

EMSA Spectrum

EMSA Spectrum viewers display the frequency spectrum measured by an HFCT.

Set the cursor on a data set on the Trend Viewer to view the frequency spectrum.

High frequency current transformer (HFCT).

EMSA Waterfall

The EMSA Waterfall viewer simultaneously displays the EMSA spectra of successive measurements from a sensor. Shows how spectral data changes over time.

Set the cursor a data set on the Trend Viewer to view the spectra of successive sensor measurements.

High frequency current transformer (HFCT).

Envelope Spectrum

The Envelope Spectrum viewer displays the power spectrum of the envelope waveform data.

Use this viewer with the Envelope Waveform viewer to detect ringing impulses, such as bearing defects.

Vibration sensors that acquire waveform data, such as acceleration.

Envelope Waveform

The Envelope Waveform viewer displays the amplitude demodulated signal from sensor data.

Use this viewer with the Envelope Spectrum viewer to detect ringing impulses, such as bearing defects.

Vibration sensors that acquire waveform data, such as acceleration.

Full Spectrum

The Full Spectrum viewer displays a spectrum of an orbit. A full spectrum takes two separate sets of sensor data from orthogonal probes, and transforms the two spectrums to create the full spectrum. The positive frequencies indicate forward precession, where the direction of shaft orbit is the same as the direction of shaft rotation. The negative frequencies indicate reverse precession, where the direction of shaft orbit is the opposite direction of shaft rotation.

Configure the following settings on the asset's Propertiestab:

  • Specify the name of the other sensor for the Pair Sensor property of each sensor.

  • Assign the sensors to a data group with a tachometer as the speed reference.3

Pairs of displacement sensors that acquire waveforms from orthogonal probes. 2

MCSA Envelope Spectrum

This viewer displays the spectrum of the envelope waveform data and finds smaller signals, such as pole pass, mechanical speed, and fault frequencies.

Motor current sensors that MCSA devices support.

MCSA Spectrum

MCSA Spectrum viewers display a high-resolution spectrum of the motor current magnitude for motor analysis.

The spectrum resolution of the MCSA Spectrum viewer is higher than that of the Spectrum viewer. The spectrum based on the motor current magnitude is in decibels. The decibel reference is the fundamental component magnitude value.

Note

The following parameters in the MCSA Spectrum viewer have fixed values:

  • frequency range: 0 to 310 Hz

  • frequency resolution: 0.016667 Hz

  • lines of resolution: 18,600

Motor current sensors that Motor Current Signature Analysis (MCSA) devices support.

MCSA Torque Waveform

This viewer displays the calculated time-domain torque waveform of the motor output for analysis. The duration of the MCSA torque waveform is shorter than the voltage and current waveforms due to internal processing delay.

The accuracy of the calculated torque waveform may be affected if the motor Stator Resistance is configured improperly.

Virtual motor sensors that Motor Current Signature Analysis (MCSA) devices support.

Orbit

The Orbit viewer displays the actual shaft centerline movement inside the bearing housing.

When you turn on integration, the viewer populates the orbit using integrated time-domain data. Configure these settings on the asset's Properties tab:

  • For the Pair Sensor property of each sensor, specify the name of the other sensor.

  • Assign sensors to a data group with a tachometer as the speed reference3.

Pairs of displacement sensors that acquire waveforms from orthogonal probes. 2

Order Spectrum

The Order Spectrum viewer displays the power spectrum of the order waveform data.

Use this viewer with the Order Waveform viewer to see data when the equipment speed is changing or when comparing data acquired at different machine speeds. Assign the sensors to a data group with a tachometer as the speed reference.

Vibration sensors that acquire waveform data, such as acceleration.

Order Waveform

Displays the waveform data re-sampled to a constant number of samples per revolution.

Use this viewer with the Order Spectrum viewer to see data when the equipment speed is changing or when comparing data acquired at different machine speeds. Assign the sensors to a data group with a tachometer as the speed reference.

Vibration sensors that acquire waveform data, such as acceleration.

Phasor Diagram

Displays the voltage and current phasors relative to phase A voltage.

Phasors with angles from -180 degrees to 0 degrees lag the reference, while phasors with angles from 0 degrees to +180 degrees lead the reference.

Motor current sensors that Motor Current Signature Analysis (MCSA) devices support.

Polar1

Display data in polar coordinates and see phase changes in the range of zero to 360 degrees.

The polar plot zero degree point is always located at the angular position of a transducer. Compare data from orthogonally-mounted displacement probe pairs with a polar plot. The data group must specify a tachometer as the speed reference. You can configure the Speed Reference property on the asset's Properties tab.

Sensors with both 1x Phase and 1x Magnitude or 2x Phase and 2x Magnitude features.

Pole Profile

Display data events from Air Gap sensors.

Configure an Air Gap Group with some Air Gap sensors and collect data. Change one of the viewers to the Pole Profile and drop trends from configured Air Gap sensors.

Air Gap sensors.

Rotor Shape

Display calculations of Air Gap trend data in the shape of a rotating stator.

Drop trends from configured Air Gap sensors.

Air Gap sensors.

Shaft Centerline1

Plots the average radial shaft position to show changes in shaft position during run-up or coast-down in relation to the surrounding, fixed bearing. To indicate the distance from the center point of the bearing, the viewer contains a dashed line that begins at the zero point of the axis system and ends at a point of the curve where the viewer cursor lies.

Assets must have gap features.

Pairs of sensors connected to orthogonal probes.2, 3

Spectrum

Displays the frequency domain representation of an acquisition measurement.

Move the cursor along a trend curve to update this viewer with the spectrum measurement at different times.

Vibration sensors that acquire waveform data, such as acceleration.

Table

Observe features from multiple sensors simultaneously when you move the cursor or view a stream in the Trend viewer. An empty cell means that InsightCM Server is not configured to calculate that feature for a particular sensor.

Tables show the value of each feature loaded in the Trend viewer at the time where the cursor lies.

All sensor types.

Thermal Imaging

Compiles temperature data collected from a thermal camera into an image based on the color palette you select.

Set the cursor on a data set on the Trend Viewer to view temperature data.

Cameras that Thermal Imaging (IR) devices support.

Trend

Shows the plotted values of features and spectral bands over time.

This viewer is always visible on the Data Viewer page workspace. Display any number of features from any number of sensors. The x-axis represents the system time. The y-axis represents feature values that InsightCM Server calculates from measurements. Static sensors (i.e. digital inputs and temperature sensors) do not produce waveform data and therefore support only the Trend and Table viewers.

All sensor types.

TSA (Time Synchronous Averaging) Spectrum

Displays the power spectrum of the TSA waveform data from a specific acquisition.

Move the cursor along a trend curve to update this viewer with the spectrum measurement at different times.

Vibration sensors that acquire waveform data, such as acceleration.

TSA Waveform

Displays the time-domain representation of a measurement with reduced noise and non-snychronous energy from a specific acquisition.

Move the cursor along to a trend curve to update this viewer to display the measurement at different times.

Vibration sensors that acquire waveform data, such as acceleration.

Waterfall

Displays the spectra of successive measurements from a sensor simultaneously. Shows how spectral data changes over time.

Set the cursor a data set on the Trend Viewer to view the spectra of successive sensor measurements.

Vibration sensors that acquire waveform data, such as acceleration.

Waveform

Displays the time-domain representation of a measurement from a specific acquisition.

Move the cursor along a trend curve to update this viewer to display the measurement at different times.

Any sensors that acquire waveform data, such as acceleration.

1Trend viewers that show feature data over time rather than data from a specific acquisition.

2 The actual angle between orthogonal probes does not need to be exactly 90 degrees. Angles of 80–100 degrees are typically acceptable.

3While not required, Cutsforth recommends you configure the bearing-clearance properties for orbit and Shaft Centerline viewers in the Properties tab of the Asset Configuration page.

Configuring Default Options for Viewers

Click the Navigation menu (noloc_env_navmenu.png) and select Options. Modify default options for waveform, spectrum, orbit, waterfall, and table viewers in the resulting dialog box.

Keyboard Shortcuts

Defines keyboard shortcuts that can be used on the Viewer page.

Keyboard Shortcuts

Description

How to Use Shortcuts

Left and right arrow keys

Moves the cursor in the selected viewer between collected data sets.

  1. Double-click a viewer showing data.

  2. For the Trend Viewer, click the Annotate Data Sets button to view the data sets you can move between.

  3. Use the left and right arrow keys to move the cursor between the different data sets.

Up or down arrow keys

Changes which feature data set to display in the selected viewer when two or more features are selected.

Note

Does not apply to the Trend viewer.

  1. Hold Ctrl and select more than one feature in the asset tree.

  2. Click within a viewer showing data.

  3. Use the up or down arrow keys to change which feature data set shows in the viewer.

Shift + left and right arrow keys

Changes the cursor you select and enables you to adjust that cursor's distance from the fundamental.

Note

Applies only to viewers, like the Spectrum viewer, that have multiple cursors - such as, harmonic and sideband.

  1. Double-click within a viewer that has multiple cursors to set a fundamental.

  2. Click the Cursor (noloc_env_cursor.png) button and select the last cursor option to set equidistant sideband or periodic cursors.

  3. Click to set the sideband or periodic cursors.

  4. Hold Shift and use the left and right arrow keys to change which cursor you have selected.

  5. Release the Shift key and just use the right and left button to adjust the distance of the selected cursor from the fundamental.

Shift + up or down arrow keys

Changes in which fault frequency is displayed on the viewer.

Note

Only applies to viewers that support fault frequencies and when you have configured the displayed asset with multiple fault frequencies.

  1. Configure an asset with fault frequencies.

  2. Double-click a data set in the Trend viewer.

  3. Click within a viewer showing data.

  4. Hold Shift and use the up or down arrow keys to change which fault frequency is on display.

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